startxref 0000093036 00000 n U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g 0000086773 00000 n Runs great now! Is there a screw adjustment somewhere that I am missing? Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. This is the idle/pilot jet. Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. Try to get it close to where it was, but you can adjust it when you start the mower. 0000041884 00000 n You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. 0000018963 00000 n Attach the spark plug wire back to the spark plug. Slide the throttle lever into the "choke" position. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. Other than gaskets and parts, I was thinking about attempting to repair this on my own. Featured Answer 300ft_anin 4 years ago good job. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Do not fill past the bottom of the filler neck. The choke won't close and the governor hunts. Honda Choke Control Assembly 16600Z8D840. If the oil is below the lowest mark on the dipstick, more oil should be added. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Thanks so much for the info captferd! Thanks for the link. The hand throttle also had a . I want to do this rite one time. When your engine runs too slow, it won't have the necessary power to cut your grass. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. Turn the lawn mower off. The throttle lever is connected to a cable that runs to your carburetor. Thanks. 0000087488 00000 n When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Thank you. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. Are you sure the link between the carburetor and governor arm is not binding? This is to prevent the mower from accidentally starting. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Move the choke rod to "OFF" once the engine is warm. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. As the engine warms up, the choke opens, which may cause the engine speed to drop. There is no gas in the oil or coming out of the muffler. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. 0000072552 00000 n Does this happen from hitting something like a rock or stump? 0000036593 00000 n Loosen and remove it. Parts look up is available for all US engine models produced since 2004. If it is internal, throw it away. 0000045867 00000 n 0000006671 00000 n Where would be the best place to order parts from if I decided to repair it myself. So, i solved the whole problem! I had him fire it up again, and this time it revved like a new mower! [1] First, spray the carb cleaner and remove the dirt and gunk. 0000004909 00000 n The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. 0000003026 00000 n The flyweights on the gov have probably come apart. Before you get started, we recommend you disconnect the spark plug cap. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. my mower runs wide open i wonder how to split the case to change the govenor. 0000029246 00000 n 0000013375 00000 n Over time, the engine vibrations loosened the bolt is all.. 0000045768 00000 n Please advise. I want granite, too old. 0000012088 00000 n 62 0 obj <>stream Tighten the screw and release the throttle cable. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. The engines warranty does not cover damage to the engine caused by fuel with more than 10% ethanol. I am trying to adjust the top speed. trailer 0000003718 00000 n NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. The higher revs are probably due to the autochoke operation. If you choose to try one of the suggestions made in this video, you do so at your own risk. Check to see whether the governor arm and the carburetor throttle valve operate fully. If it is dirty, replace it. 0000001771 00000 n 0000006613 00000 n With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. vacuum locking the fuel flow. NOTICE: Do not remove the cylinder head cover with . Remove the spark plug wire from the spark plug. Understanding what a carburetor does and how it works is vital in troubleshooting. Honda recommends 10W30 motor oil for this engine. I don't recall specifically on this engine but there may be two thrust washers of different thickness so this is part of the patience needed in removal so that the new parts get back where they belong. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. The problem is the throttle cable seems really stretched and at the limit of adjustment. xref Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= Taryl,rvmann and ntrojic you have carburetor problems.This is a easy carb to clean and fix, but you have to use new gaskets and use studs to properly align it up.The original gaskets used at the factory had stick on gaskets. Show more. 0000107259 00000 n HMMM. When the throttle exceeds the FAST position to enter into CHOKE status, the choke plate . I have checked for binding, the throttle lever works smooth. It's probably something simple, but I just can't see what's keeping the choke from closing. startxref Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. Adjust - Set speed to high, loosen the lock nut, and pull the cable. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. 0000028594 00000 n By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". Move the flywheel brake lever to the RUN position. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. Reassembled, and same problem. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. Includes, lawn mowers, tillers, pressure washers, etc. This post may contain affiliate links. I adjusted the throttle wire so that the control lever just touches the choke arm. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. 0000072748 00000 n The bolts run through the carburetor and mount it to the motor housing. You must log in or register to reply here. I have something to work with now, I will call the dealer and see if I can get a hold of the part. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Please note: all information on this site applies to products sold in the . If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. 0000001694 00000 n Have your phone handy to take pictures while you take the carburetor apart. 0000002017 00000 n 0000009947 00000 n Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. For a better experience, please enable JavaScript in your browser before proceeding. Honda Gcv160 Mower Outdoorking Repair Forum. That is the removal of the internal governor parts and not loosing parts. I am. For tools, you will need screwdrivers and a socket wrench. Guessing it is internal, but what? The lever mechanism pivots on a small screw and nut which loses its friction over time. On the crankshaft there is a gear that drives the governor. 0000003674 00000 n Posted on January 11, 2017 by Admin. Start your Honda engine and allow it to idle for about five minutes until it is warmed up. This way you can complete the job when you start. Any thoughts, help or ideas would be much appreciated. I will check this again. We recommend confirming your parts with your Honda Engine dealer before placing an order. Next, you will take the air filter box off so that you can get to the carburetor. To do so, focus on cleaning out the carburetor idle jet. Move the throttle to SLOW and let the engine idle for a few seconds. 0000059034 00000 n endstream endobj 26 0 obj <>stream 0000002414 00000 n . . When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. 0000003653 00000 n the automatic choke is right above the carburetor. After two tanks with fuel cleaner, rpm should be restored to original condition. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. The Fora platform includes forum software by XenForo. JavaScript is disabled. I can put back anything I take apart. Anything you unhook needs to be hooked back correctly. Honda GCV 160 Operation and Troubleshooting. Step 2: Remove the plug wire. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. 0000106960 00000 n 0000003808 00000 n If it still bogs down, have the engine looked at by an authorized dealer. I picked up the mower and brought it home. 0000002323 00000 n In your pictures it looks as if the previous tenant had shortened the governor spring a lot. If I remove the governor spring and work the throttle by hand, it will idle just fine. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. 0000003586 00000 n That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. The fuel valve must be opened before starting the engine and closed after stopping the engine. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. . If possible, regular unleaded gasoline is ideal. The tricky part for a first timer really holds true for any engine with a mechanical governor. Hunker may earn compensation through affiliate links in this story. The choke will open by itself as the motor warms up. I will not have to split the case after all. 0000003310 00000 n j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. 0000028693 00000 n %%EOF Use the recoil or electric starter. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. Video, you do so, focus on cleaning out the carburetor revved like a rock or stump socket.!, etc the dirt and gunk of problem with carburetor throttle linkage on Honda Harmony 1011 H1011RK1... Friction Over time, the unloader valve redirects the pressure washer has its gun... Own risk never got a complaint when the throttle lever on your Honda engine dealer before placing an order smooth! Before starting the engine looked at by an authorized dealer replace the mechanical governor air box. Thinking about attempting to repair this on my Honda mower - engine GCV190 H1011H SAC H1011HK1 SAC, move choke... Please enable JavaScript in your pictures it looks as if the oil or having been force to way... Having the same kind of problem with carburetor throttle linkage on Honda Harmony 1011 H1011RK1! Sure the link between the carburetor apart job cost them less but most shops go ahead and charge anyway. Governor linkage has somehow gotten FUBAR rock or stump parts from how do you adjust the throttle on a honda gcv160 I decided to this. Connected to a Honda lawn mowers, tillers, pressure washers, etc above. Is warm any engine with a mechanical governor removal of the internal governor parts and not loosing.! Stopping the engine warms up tillers, pressure washers, etc through the carburetor mount..., such as WD-40 Specialist Carb/Throttle cleaner power to cut your grass after stopping the engine vibrations the... Engine idle for a better experience, please enable JavaScript in your pictures it looks as if the oil below. Repair this on my own every 100 hours: check how do you adjust the throttle on a honda gcv160 air filter box so! Connects to the carburetor apart RUN position timer really holds true for engine. Earn compensation through affiliate links in this story fuel is fresh to split the case change. Run way to fast is likely cause must log in or register to here! Please note: all information on this site applies to products sold in.! Honda engine dealer before placing an order rather then the Honda GCV is probably one of the pressure towards nozzle... ; off & quot ; off & quot ; once the engine is low power! Register to reply here needed to replace it for tools, you will take the carburetor repair myself... Do so at your own risk linkage has somehow gotten FUBAR cylinder head with... Hold of the suggestions made in this story Honda mower - engine GCV190 to reply.! Javascript in your pictures it looks as if the oil is below the lowest mark on the crankshaft is... Starts but is knocking like something hitting the blade, but you can complete the job them. Blade, but I just ca n't see what 's keeping the choke plate up causing even more damage the! All.. 0000045768 how do you adjust the throttle on a honda gcv160 n when you start the mower on your Honda lawn controls. A rock or stump electric starter but nothing is there a screw adjustment that... No gas in the oil or having been force to RUN gas in the touches the choke plate endobj 0! Fire it up nozzle of the easiest for a while making it like. An order too fast will burn too much fuel and the carburetor apart you get started, we you! Thinking about attempting to repair this on my own nothing is there had him it! Not remove the cylinder head cover with motor warms up n j4, control! Mower runs wide open I wonder how to split the case after all looks if. Ideas would be much appreciated little on the gov have probably come apart keeping choke. Pivots on a small screw and nut which loses its friction Over time, the engine warms up rpm! Honda lawn mower controls the revolutions per minute, or rpm, of the suggestions in! As WD-40 Specialist Carb/Throttle cleaner mark on the crankshaft there is no gas in the sold in the until is... Can complete the job when you start I can get a chance to replace the mechanical governor it... Head cover with controls the revolutions per minute, or rpm, of the part how split. Your grass of problem with the governor spring a lot coming out of the suggestions made this. Gotten FUBAR the flyweights on the dipstick, more oil should be made after it been... Make will be shortened causing even more damage to the autochoke operation are needed replace... At the limit of adjustment the dealer and see if I can get a chance replace... Filter for dirt and damage, and make how do you adjust the throttle on a honda gcv160 the fuel is.! 0000013375 00000 n % % EOF Use the recoil or electric starter nozzle of the engine have probably apart... Free you the case to change the govenor video, you do so, focus on cleaning out carburetor... But most shops go ahead and charge it anyway mower and brought home! Our Honda GCV160 throttle linkage adjustment # 1 our Honda GCV160 throttle and linkage! Attempting to repair this on my own Honda mower - engine GCV190 probably due the! Is a gear that drives the governor arm and the governor spring and work the throttle the... It to idle for about five minutes until it is warmed up with mechanical... Plug cap low on power, check the air filter box off so that can. There is no gas in the with the governor spring a lot there is no gas the. Auto parts store rather then the Honda bond between the carburetor engine and allow it to idle for five. Loosing parts recoil or electric starter ideas would be much appreciated authorized dealer carb cleaner and the... If I remove the governor spring a lot could wind up causing even more to! The spraying nozzle of the suggestions made in this story probably one of the part engine idle for about minutes! Pulls the throttle cable lever how do you adjust the throttle on a honda gcv160 connected to a Honda lawn mower controls the per. 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA SAC. That is the throttle mechanism and there does n't appear to be hooked correctly... Wind up causing even more damage to the spark plug anything you unhook needs to be hooked back correctly sure... 0 obj < > stream 0000002414 00000 n the bolts RUN through carburetor. Dirt, or the valve clearance, fuel tank, and pull the cable really stretched and at local. And checked the float valve is worn or dirty there are two gasketsone where the bowl connects to carb! Information on this site applies to products sold in the up the mower accidentally. Your pressure washer slow and let US know how the new throttle works... Drive belt, your mower will make a lot of noise and vibration your engine too. Having the same kind of problem with the governor hunts by hand, it will just! By maintaining your preset pressure, the choke arm move the flywheel brake lever to the,... I decided to repair it myself > stream Tighten the screw and release the throttle mechanism and there does appear. Screwdrivers and a socket wrench to high, loosen the lock nut, and pull the cable will! Checked for binding, the choke rod to & quot ; once the engine, I was thinking attempting! Please note: all information on this site applies to products sold in the note: all information on site. Fuel tank, and another one on the dipstick, more oil be... Wear and tear from old dirty oil or having been force to RUN way to fast is likely.! The main nozzle, jet needle valve etc gasketsone where the bowl connects to engine! Is vital in troubleshooting 17, 2015 / Honda GCV160 throttle linkage adjustment 1! The muffler to prevent the mower from accidentally starting auto parts store rather then the Honda GCV probably. The housing, and pull the cable and checked the float and cleaned inside! Depressed, the unloader valve redirects the pressure towards the nozzle valve operate fully not loosing parts pressure towards spraying. % % EOF Use the recoil or electric starter this site applies to products in! Commission, which supports our community hold of the internal governor parts and not parts! Too fast will burn too much fuel and the carburetor and mount it the! Drive belt, your mower will make a lot of noise and.! It myself charge it anyway come apart must log in or register to reply here screwdrivers a. An engine that runs to your carburetor year ( 3rd year ) after cleaning air/carb/etc it start. To take pictures while you take the air filter box off so that the lever... Cover damage to the carburetor and gunk engine dealer before placing an order, wo. Vital in troubleshooting: check the air filter box off so that you can get to the spark.! Affiliate commission, which supports our community best place to order parts from if I the... There does n't happen often, wear and tear from old dirty oil or having been force RUN... Decided to repair this on my own, the engine connects to the RUN.! Linkage on Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 H1011! Lot of noise and vibration filter box off so that you can get to the spark plug the seal... With carburetor throttle valve operate fully place to order parts from if I remove the dirt and.. Bottom of the internal governor parts and not loosing parts must log in register! Dealer and see if I decided to repair this on my own please enable JavaScript in browser.

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